Precision
Engine Parts has an extensive inventory of valve seats in many
different materials and sizes.
PC seats are made of Hi-Chrome SAE10b/5 globular perlite and
tempered martensite with a uniform dispersion of chromium carbides.
Great for unleaded and diesel engines. Has a high luster when cut.
M2 Alloy, a high quality tool steel, alloyed from tungsten,
vanadium, molybdenum, chrome and carbon. Work hardens, good for
all severe applications including Turbo's, Alcohol, Nitrous, Oxide,
LPG, Natural Gas & Industrial.
Ductile Iron seats are used extensively in aftermarket
performance cylinder heads. Made of ASTM A536-80 has Carbon, Silicone
and maganese.
Beryllium Copper seats are recommended for titanium
valves. Titanium Intake Valves can use Ductile Iron or Beryllium
copper seats.
The
valve seat in an internal combustion gasoline or diesel engine is
the surface against which an intake or an exhaust valve rests during
the portion of the engine operating cycle when that valve is closed.
The valve seat is a critical component of an engine in that if it
is improperly positioned, oriented, or formed during manufacture,
valve leakage will occur which will adversely affect the engine
compression ratio and therefore the engine efficiency, performance
(horsepower), exhaust emissions, and engine life.
Valve
seats are often formed by first press-fitting an approximately cylindrical
piece of a hardened metal alloy, such as Stellite, into a cast depression
in a cylinder head above each eventual valve stem position, and
then machining several conical-section valve seat surfaces to form
the valve seat into a shape that will match the mating surface of
the corresponding valve. These several conical-section surfaces
are each designed to mate with or to clear the valve that will be
subsequently inserted into the valve guide hole that is below or
above the valve seat in the cylinder head.
There
are several ways in which a valve seat may be improperly positioned
or machined. These include incomplete seating during the press fitting-step,
distortion of the nominally circular valve seat surfaces such they
deviate unacceptably from perfect roundness or waviness, tilt of
the machined surfaces relative to the valve guide hole axis, deviation
of the valve seat surfaces from concentricity with the valve guide
holes, and deviation of the machined conical section of the valve
seat from the cone angle that is required to match the valve surface.
Automated quality control of inserted and machined valve seats has
traditionally been very difficult to achieve until the advent of
digital holography which has enabled high-definition metrology for
measuring all of these listed deviations.